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A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738
Phone: (727) 397-3073
Fax: (866) 814-0525

 

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Glass Christmas Tree Pin Fused Glass, Fusible Glass Decal
Glass Chiistmas Tree

Glass Christmas Tree Pin
(A Perfect Gift for everyone)
Fusible Glass Project

(See Glass Tips & Tricks section: How to use Fusible Glass Decals)

(See Glass Tips & Tricks section: How to use Dicro Slide)

Materials List for COE 90 or COE 96

· Note: Project can be done using a variety of Fusible Glass Decals or Dicro Slide ™ 
(but not over one another as they are both metalic based).

Fusible Glass:

COE 90:
· Christmas Tree 
  1 1/2 Inch x 1 1/2

  Item# 27105

COE 96:
· Christmas Stocking 
  1 1/2 Inch x 1 1/2

  Item# 96105

Glass Decal Category

· Fusible Glass Decals pick your pattern in High Fire Gold and/or Platinum to create you designs for the leaf (Dicro Slide was used on the Apple).  If you are going to fire the glass as a full fuse, then you must use all High Fire Decals.  If performing a Tac Fuse you could use the low fire but should not fire at the same time as the high fire decals. For best results do not mix high fire and low fire fusible decals.

· Dicro Slide ™ (Dicro Paper) was used for the curves on the tree.

· NOTE 2 - Optional Scrap Dichroic small pieces instead of decals could also be used.

Glass Supplies & Tools Category:

· Tie-Tac Back, Clear Vinyl
  Item# 42008

Choose one of the following Tie-Tac backs:

· Tie-Tac Squeeze Back
  Item# 42010

· Tie-Tac Screw Back
  Item# 42009

· Alternate Pin Bar 1 inch Gold Tone
(only recommend when using a white or black base)
  Item# 41163

Item# 41207 Triolyse Glue

FUSING SUPPLIES:
Item# 42017 Shelf Paper 1 square foot

· Elmer's™ Glue 
· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)
· Cold Polishing - (one of the following)
· Grinder 
· Abrasive Stone 
· Diamond Nail File
· 3M™ Diamond Coated Sanding Sponges

Small Fused Project step-by-step instructions:

Clean Up Supplies:

· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)

· Step 1: Remove Glass. To keep from breaking the precut pieces of glass, remove them from the package using an X-acto knife.

· Step 2 - Preparation
· Clean Glass using Alcohol or Dish Washing Detergent. Then dry and set aside on a clean piece of paper or cardboard. 

· Clean & Prep Kiln: 
    · Apply Kiln Wash (Shelf Primer)
    · Cut Shelf Paper to fit shelf
    · Place Kiln Shelf Supports, Shelf and Shelf Paper into Kiln

This picture shows the glass Christmas Tree Pin "before" firing in the kiln.  The Dicro Slide ™ (Dicro Paper) was used for the curves on the tree.  It gives the impress of snow laying upon the branches.

We did not show a glass Christmas Tree with the Snow Flake decals because once they are placed upon the tree they disappear on the darker glass.  So, it is very important that you pay attention to placement of your decals by holding the piece up to the light after each one is added.

Glass Christmas Tree Pre-Fired

· Step 3: Prepare Project for Fusible Glass Decals
If you want a uniform design for repeating when creating several of the same item, we suggest you cut a small pattern out of plain paper to use when cutting out decals or Dicro Slide ™

It is important to follow the instructions that come with your decals! We suggest your read the extra details in the Glass Tips & Tricks section. Keeping you glass free of oil from your fingers is important.  Cut the decals leaving a little white edge.  Place in a small amount of clean water and using a pair of tweezers take the decal out of the water when it starts to curl.  Using a tooth pick, hold slide the decal of the paper back and position on the glass where you want it. It is important to remove any air from under the decal.  Some people like to use a squeegee but if you use too much water the decal may slide around (if yes blot with the corner of a paper towel)  You can also use the side of your tooth pick to smooth out the decal.  Let dry completely, over night is preferable, before the final firing. Even the smallest amount of moisture can steam the decal from the glass surface, resulting in a partial transfer.

Low Fire Snowflake Decal was used on one glass Christmas tree.  On the other glass Christmas tree scraps of Dicro Slide ™ were used.

TIP: Dicro Slide ™ and Scrap Dichroic is less sensitive in application and can be fired the same day.   

· Step 4: Note:  It is important to note that you need to make sure to touch all glass pieces by the outer edges to avoid finger oil or prints on the surface of the glass from your fingers when using decals.

· Step 5:  Place into Kiln Using Fingers around outer edges of the fusible glass project or better yet wear latex gloves, pick up and place the project on the kiln shelf paper/shelf.   Leave a minimum of 1/2" (13 mm) space between each project to ensure they do not touch and fuse together.

· Step 6: Kiln Firing Process- Full Fuse 

SMALL/MEDIUM PROJECTS  ·  TACK FUSE

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   15°F/ 9°C 1,000°F / 538°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,350°F / 776°C 10+ or 10- Min.  Observe
Flash/Cool Highest Speed 1,100°F / 593°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 30 min. Hold Fire
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

 

· Step 7: Firing your Fusible Glass Decals

When using Glass Decals. Ramp up your kiln slowly while vented, until your reach 1,000 °F, then close your kiln and fire until temperature reaches 1,075 to 1,140 °F.  Ramping slowly is much better than a quick fire to allow plenty of time for burn off and venting.  Then turn off kiln and leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature

See-> HOT GLASS TIPS (for Decals)

- Keep your decals stored in a dry place on their side and not on top of one another.

- Keep your Hi Fire Glass Decals and your Low Fire Glass Decals separately stored, perhaps in well marked envelopes.

- Mark each envelope with the colors/types as well.  Example:  Gold - Low Fire Glass Decals,  Platinum - High Fire Glass Decals, etc.

See-> HOT GLASS TIPS (for Dicro Slide ™)

· Step 8: Prepare Fused Project
If possible, leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature  and it is ready to use. Use abrasives on any rough edges you need to smooth.  If you do find you need to do a lot of abrasive or use a grinder you may need to refire the finished piece to polish the edges. 

· Step 9: Attach Tie-Tac or Pin Back.
It is important to judge the weight of the finished piece.  You may find that you should attach 2 Tie-Tacs so the weight of the glass piece will not pull a hole in the clothing.   Or if using one, you should attach approximately 1/3 rd of the way from the top of the glass pin so it will allow gravity to let the weight of the glass lay flat. 

Alternant choice:

Attach the Metal Pin Bar

Using the Triolyse glue.  Make sure the glass is clean and dry and when placing it on the center, back side.  Maximum strength is reached after 6 hours. (Read the Tips & Tricks for using Triolyse Glue)

  


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