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A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738
Phone: (727) 397-3073
Fax: (866) 814-0525

 

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Glass Key Ring Fused Glass Jewelry, Fusible Glass Decal

Glass Horse Key Ring
Fusible Glass Project

(See Glass Tips & Tricks section: How to use Fusible Glass Decals)

Materials List for COE 90 or COE 96

· Note: Project can be done using White or Black Center hearts and any variety of decals.

Fusible Glass:

COE 90:
· (Base) Extra Large 3 inch Clear Heart
  Item# 27111
· (Center) Large Heart (pick one):
 White
  Item# 27136WH 
 Black
  Item# 27136BK 
 Red
  Item# 27136RO 

COE 96:
· (Base) Extra Large 3 inch Clear Heart
  Item# 96111
· (Center) Large Heart (pick one):
 White
  Item# 96136WH 
 Black
  Item# 96136BK 
 Red
  Item# 96136RO 

· Fusible Glass Decals pick your pattern in Gold or Platinum.

    Glass Decal Category

· NOTE -Optional choice would be to use Dicro Slide ™ (Dicro Paper) instead of the decals.

· NOTE 2 - Optional Scrap Dichroic small pieces instead of decals could also be used.

FUSING SUPPLIES:
Item# 42017 Shelf Paper 1 square foot

Glass Supplies & Tools Category:

· Glastar Drill Bit - 1/8
  Item# 41147

· Metal Ring 1/4 inch
  Item# 41092

· 1 sq foot of Smooth Shelf Paper
· Elmer's™ Glue 
· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)
· Cold Polishing - (one of the following)
· Grinder 
· Abrasive Stone 
· Diamond Nail File
· 3M™ Diamond Coated Sanding Sponges

Small Fused Project step-by-step instructions:

Clean Up Supplies:

· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)

· Step 1: Remove Glass. To keep from breaking the precut pieces of glass, remove them from the package using an X-acto knife.

· Step 2 - Preparation
· Clean Glass using Alcohol or Dish Washing Detergent. Then dry and set aside on a clean piece of paper or cardboard. 

· Clean & Prep Kiln: 
    · Apply Kiln Wash (Shelf Primer)
    · Cut Shelf Paper to fit shelf
    · Place Kiln Shelf Supports, Shelf and Shelf Paper into Kiln

· Step 3: Put Glass project together 

· First Trace the Extra Large outer heart onto the decal pattern desired.  Then cut out the decal.  Center the Large (smaller heart) in the center of the decal, trace and then cut out the center of the decal. (set aside this cut out decal for use in another project)

· Use Toothpick or plastic Cocktail fork to put 3 "tiny" drop of glue to adhere the Large and Clear back piece of glass together. You do not need to use the glue but if you are making many pieces of fused glass  at the same time it will make you life easier when moving or positioning them in the kiln.

· Position each piece of glass evenly on top of each other and let sit for a few minutes.

· Step 4: Prepare Project for Fusible Glass Decals
It is important to follow the instructions that come with your decals! Keeping you glass free of oil from your fingers is important.  Cut the decals leaving a little white edge.  Place in a small amount of clean water and using a pair of tweezers take the decal out of the water when it starts to curl.  Using a tooth pick, hold slide the decal of the paper back and position on the glass where you want it. It is important to remove any air from under the decal.  Some people like to use a squeegee but if you use too much water the decal may slide around (if yes blot with the corner of a paper towel)  You can also use the side of your tooth pick to smooth out the decal.  Let dry completely, over night is preferable, before the final firing. Even the smallest amount of moisture can steam the decal from the glass surface, resulting in a partial transfer.

TIP: Dicro Slide ™ and Scrap Dichroic is less sensitive in application and can be fired the same day.

· Step 5: Note:  It is important to note that you need to make sure to touch all glass pieces by the outer edges to avoid finger oil or prints on the surface of the glass from your fingers when using decals.

· Step 6:  Place into Kiln Using Fingers around outer edges of the fusible glass project or better yet wear latex gloves, pick up and place the project on the kiln shelf paper/shelf.   Leave a minimum of 1/2" (13 mm) space between each project to ensure they do not touch and fuse together.

· Step 6: Kiln Firing Process- Full Fuse 

SMALL PROJECTS  ·  FULL FUSE  ·  2 LAYERS

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   30°F/ 18°C 1,000°F / 535°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,400°F / 815°C 10+ or 10- Min.  Observe
Flash/Cool Highest Speed 1,100°F / 590°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 10 min. Hold Fire
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

 

· Step 7: Firing your Fusible Glass Decals

This project used the GOLD LOW FIRE Glass Decals. Ramp up your kiln slowly while vented, until your reach 1,000 °F, then close your kiln and fire until temperature reaches 1,075 to 1,140 °F.  Ramping slowly is much better than a quick fire to allow plenty of time for burn off and venting.  Then turn off kiln and leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature

See-> HOT GLASS TIPS (for Decals)

- Keep your decals stored in a dry place on their side and not on top of one another.

- Keep your Hi Fire Glass Decals and your Low Fire Glass Decals separately stored, perhaps in well marked envelopes.

- Mark each envelop with the colors/types as well.  Example:  Gold - Low Fire Glass Decals,  Platinum - High Fire Glass Decals, etc.

See-> HOT GLASS TIPS (for Dicro Slide ™)

· Step 8: Prepare Fused Project
If possible, leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature  and it is ready to use. Use abrasives on any rough edges you need to smooth.  If you do find you need to do a lot of abrasive or use a grinder you may need to refire the finished piece to polish the edges. 

· Step 9:  Drill Hole for Ring
We suggest you read the Glass Tips and Tricks for "Drilling Glass Projects

Drill the hole at least 1/4 inch inward at the deep V of the heart and then attach Jump Ring. Then you can attach a chain, or desired Key Ring.


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PO Box 86747
Madeira Beach, FL 33738

Phone: 727-397-3073 Fax: 866-814-0525

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