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GlassArtPatterns.com
A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738
Phone: (727) 397-3073
Fax: (866) 814-0525

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Fued Glass Skull & Cross Bone Pin - Free Fusible Glass Project

Fused Glass Skull & Cross Bone Pin

Materials List:

COE 90
Item# 90401 Sheets & Scrap Fusible Glass White 4 Inch X 4 Inch
Item# 90187 Qty 2 Black Dog Bones
Item# 90137 Qty 1 of 1/2 inch white circle
Item# 41068  Mardi Gras Glass Stringer & Noodle (black)

COE 96
Item# 96401 Sheets & Scrap Fusible Glass White 4 Inch X 4 Inch
Item# 96137 Qty 1 of 1/2 inch white circle
Item# 96187 Qty 2 Black Dog Bones
Item# 41065  Mardi Gras Glass Stringer  & Noodle (black)

GLASS FINDING
Item# 41164
  Pin Bar Silver Tone

FUSING SUPPLIES:
Item# 41340 Fuser's Glue
Item# 41207 Triolyse Glue
or

Item# 41165 E6000 Glue 3.7oz

Miscellaneous Items:
Rubbing Alcohol, Dish Washing Detergent
Cloth with very little lint (old T-shirt)
Cold Polishing - (one of the following)
Grinder 
Abrasive Stone 
Diamond Nail File
3M Diamond Coated Sanding Sponges

Small Fused Project step-by-step instructions:

· Step 1:  Preparation
· Clean Glass using Alcohol or Dish Washing Detergent. Then dry and set aside on a clean piece of paper or cardboard. 
(Grind corners of squares for a more finished look)

· Clean & Prep Kiln: 
    · Apply Kiln Wash (Shelf Primer)
    · Cut Shelf Paper to fit shelf
    · Place Kiln Shelf Supports, Shelf and Shelf Paper into Kiln

· Break Glass Noodles into small pieces to fit and set aside

· Step 2: Prepare Glass
- Cut a 2 inch white square for the base of the pin, grind all 4 corners slightly.
- Cut a 1/2 inch square, grind all 4 corners slightly.
- Grind the straight inside edges of the bones to make them more narrow
- Position each bone onto the surface of the white glass square in a cross. Glue them in place using Fuser's Glue.
-Position the small 1/2 inch square to form the chin of the Skull and place the 1/2 inch round white circle on top to form the head, overlapping the 1/2 inch square. Glue them into place using Fuser's Glue.
-Snap black stringer for chin area and break noodle into a triangular piece to form nose.  Smaller pieces stack can form the eyes or make black frit balls, even better.  Glue them into place using Fuser's Glue.

-  Let sit at least 10 minutes until dry.

· Step 3  - Place into Kiln Using Fingers around outer edges of the fusible glass project or better yet wear latex gloves, pick up and place the project on the kiln shelf paper/shelf.   Leave a minimum of 1/2" (13 mm) space between each project to ensure they do not touch and fuse together.

· Step 4 - Kiln Firing Process- Full Fuse 

SMALL PROJECTS  ·  FULL FUSE  ·  2 LAYERS

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   30°F/ 18°C 1,000°F / 535°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,400°F / 815°C 10+ or 10- Min.  Observe
Flash/Cool Highest Speed 1,100°F / 590°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 10 min. Hold Fire
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

If possible, leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature, 
Step 5: Finish Project -

Clean glass, dry and apply Triolyse glue to pin bail and position on back of glass, centered. The glue with reach it's maximum strength in 6 hours.
(Read the Tips & Tricks for using Triolyse Glue)


GlassArtpatterns.com, A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738

Phone: 727-397-3073 Fax: 866-814-0525

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