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A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738
Phone: (727) 397-3073
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Pate de Verre Shell Picture Frame - Free Fused Glass Project
 
 

Click Picture to see in larger size

Pate de Verre Shell Picture Frame
4 3/8 inches Wide X 6 inches High
Free Freeze and Fuse Project

Fusible Glass Project

(See Glass Tips & Tricks section: How to use Ultrabind)
(See Glass Tips & Tricks section: How to use Freeze and Fuse Glass)

Materials List for COE 90 & 96:

COE 90:
Item# 41028 White Powdered Glass Frit
Item# 90403  1 Each Sheet White Fusible Glass 8 x 8 inches

COE 96:

Item# 41043 White Powdered Glass Frit
Item# 96401  1 Each Sheet White Fusible Glass 8 x 8 inches

FUSING SUPPLIES:
Item# 41278 Glassline Copper Metallic Paint
Item# 41279 Glassline Gold Metallic Paint
Item# 42017 Shelf Paper 1 square foot
Item# 41165 E6000 Glue

GLASS MOLDS:
Item# 41387
Freeze and Fuse 3D Mold Plastic

GLASS PICTURE FRAME EASEL BACKS:
Item# 41398 Qty 1 6 X 4 3/8 inches Rectangle

Other Materials:
Cold Polishing - (one of the following)
· Grinder 
· Abrasive Stone 
· Diamond Nail File
· 3M™ Diamond Coated Sanding Sponges

Clean Up Supplies:
· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)

SMALL: FREE FUSED GLASS PROJECT
Step-By-Step Instructions & Glass How To information

Step 1: Preparation -
· Clean Glass & mold using dish washing detergent, dry and set aside on a clean piece of paper or cardboard. 


· Clean & Prep Kiln: 
    · Apply Kiln Wash (Shelf Primer) to shelf and mold
    · Cut Shelf Paper to fit shelf
    · Place Kiln Shelf Supports, Shelf and Shelf Paper into Kiln

Step 2: Prepare Powdered Glass Frit -

See Tips and Tricks for Freeze and Fuse for more details 

1. Mix 1 Teaspoon distilled water and 1 1/2 Teaspoon of white glass powdered frit (1 1/2 Teaspoon =10 Grams =1/4 Ounce = 2 Drams) per mold section until the consistency of a thick milk shake.

Note:  We place several drops of Glassline Gold or Copper paint in the deep recesses of the mold and used a cue tip to remove from any surface of the mold where we do not want the color to display.

2. Pour the white glass slurry into the mold section.  Do not over fill the mold. Fill it until it is level with the mold.

3. Tap or vibrate the mold to make the glass powder settle to the bottom and to remove air bubbles. The Wetting Solution is also an invaluable aid in filling the plastic mold to help prevent bubbles.

4. Blot off the water on top of mixture to remove excess water, using a paper towel or a cloth that is clean and lint free and with minimum texture. You will probably have to do this more than once.

5. Place the mold in the freezer on a level surface. The size of each mold section and your freezer will determine how long it takes to reach a solid fuse.

6. After the glass and water mixture is frozen, remove the mixture from the mold by holding the mold on the sides and gently pressing in the middle of each section of the mold.
 
Tip 1: Place a piece of paper on a firm piece of card board. Lay the paper and card board on top of the mold and then flip it over. Then pop out each item without raising the mold very high off the cardboard base so as not to cause the item to drop any distance. Dropping the frozen mixture may destroy some of your detail.

Tip 2: You can store the individual pieces on a flat surface in the freezer but we suggest using a piece of freezer paper under them to keep them from sticking to the surface.  This will allow you to build multiple pieces of the same item and fire them all in one firing later.
 

Step 3:  Place into Kiln - We suggest transporting the pieces on a firm piece of cardboard covered with a piece of plain printer paper. Tilt the card board onto the kiln shelf and then slide the frozen mixture and the paper onto the kiln shelf. Then gently slide each item off the paper so you minimize handling the frozen glass shape.

Tip: Use a wide fine bristle paint brush to smooth out any areas. Use a narrow fine bristle paint brush to run around the edges to remove any lip that may have formed around the base from over filling or sliding it into the kiln. Brush any excess that is on the kiln shelf away from the piece so it can not bind to the design. Take care not to contaminate any pieces close by, especially if they are a different color.

Step 4: Kiln Firing Process- Freeze and Fuse Pate de Verre 

SMALL PROJECTS  ·  FREEZE and FUSE - PATE de VERRE

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   30°F/ 18°C 1,000°F / 535°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,300°F / 815°C 20+ Min.  Observe
Flash/Cool Highest Speed 1,100°F / 590°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 10 min. Hold Fire
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

Allow project to cool to room temperature.

Step 5:  Making the Glass Picture Frame  -
Cut 4 pieces 1 inch Wide x 1 inches Long
Cut 4 pieces 1 inch Wide x 3 inches Long

OR
If you wish to have the 4 corners over lap cut an additional set of TOTAL of 6 pieces 1 inch Wide x 3 inches Long instead of 4 and only 2 pieces 1 inch x 1 inch.

Assemble to make sure you have all the pieces in the correct order.

Grind edges to remove splinters and make square. Clean and dry the glass piece AND round "Outer" corners of the frame slightly.  Tip: you might want to mark the out corners with a marker as you un-assemble the frame for grinding.

Bottom layer of frame consist of 2 horizontal pieces of 1 inch x 1 for the top and bottom of the frame plus 2 pieces of the 1 inch x 3 inch for the side.
- Push the pieces together tightly and make sure they are squared and lined up.
- Place some Glastac Glue on the surfaces of the frame, especially close to where the glass joins to make a seam.

Top Layer of frame consist of 2 vertical pieces of 1 inch Wide x 3 inches Long for the vertical sides and the shortest pieces of 1 x 1 inches for the horizontal centers of the top and bottom of the frame
OR
If you like the look of the corner squares as we have done on our frame. Place an additional 1 inch x 3 wide on top of the bottom and top layers and do not use the 1 inch x 4 inch strips for the top and bottom of the frame.

Let dry completely before moving.

Step 5: Full Fuse Frame

Place the prepared glass picture frame into kiln onto kiln paper. It is important to note that you need to make sure to touch all glass pieces by the outer edges to avoid finger oil or prints on the surface of the glass and make sure to leave at least 1/2 inch spacing between pieces.

SMALL PROJECTS  ·  FULL FUSE  ·  2 LAYERS

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   30°F/ 18°C 1,000°F / 535°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,400°F / 815°C 10+ or 10- Min.  Observe
Flash/Cool Highest Speed 1,100°F / 590°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 10 min. Hold Fire
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

If possible, leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature.

Step 6: Attach Shells to Frame. - You can complete this step by either using E6000 or you can Tack Fuse them to the frame.
 

SMALL/MEDIUM PROJECTS  ·  TACK FUSE

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   15°F/ 9°C 1,000°F / 538°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,350°F / 776°C 10+ or 10- Min.  Observe

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

Step 7: Finish Project - Clean and dry the glass. Apply E6000 glue to back of the Frame and position it on back of the frame to make sure it is lined up evenly on all side.  Use clips or clothes pins to hold the frame in place. The glue will reach its maximum strength in 24 hours. 

Use the clear insert that comes with the frame and position it over your photo. When happy with the placement, draw around the outer edge of the clear plastic, this will provide you a cut line to follow when cutting with your scissors.  Insert the photo into back of the easel frame and slide latch closed.


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PO Box 86747
Madeira Beach, FL 33738

Phone: 727-397-3073 Fax: 866-814-0525

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