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PO Box 86747
Madeira Beach, FL 33738
Phone: (727) 397-3073
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  Fused Glass Dolphin Dish
 

 

  Fiber Paper Fused Glass Hanger
 Bent wire separated with Fiber Paper on Glass

Fused Glass Dolphin Dish
or Picture Frame

Free Fused Glass Project
(See Glass Tips & Tricks section: How to use Dicro Slide)
(See Glass Tips & Tricks section: How to use Fusible Enamel Paints)

Materials List: for COE 90 or COE 96

COE 90
Item# 90407 (Qty 1) Clear & White Glass Circle 7 inches
(Can be done with just white as a picture frame but if using as a dish it is recommend as 2 layers)
Item# 27162 (Qty 3) Dolphin

COE 96
Item# 96722 (Qty 1) Clear & White Glass Circle 7 inches
(Can be done with just white as a picture frame but if using as a dish it is recommend as 2 layers)
Item# 96162 (Qty 3) Dolphin

FUSING SUPPLIES:
Item# 41156 Dicro Slide tm Blue/Gold
Item# 41326 Multi Pen Liquid Enamel Paints (Blue)
Item# 41361 Mold - Round Picture Frame Mold
Item# 42017 Shelf Paper 1 square foot
Item# 41340 Adhesive Glastac
Option for Hanging:
Item# 41181 High Temp 17 Gauge Wire

Other Materials:
· Cold Polishing - (one of the following)
· Grinder 
· Abrasive Stone 
· Diamond Nail File
· 3M™ Diamond Coated Sanding Sponges

Clean Up Supplies:

· Rubbing Alcohol, Dish Washing Detergent
· Cloth with very little lint (old T-shirt)

Step 1 - Preparation
· Clean Glass:  using Alcohol or Dish Washing Detergent. Then dry and set aside on a clean piece of paper or cardboard. 

· Clean & Prep Kiln: 
    · Apply Kiln Wash (Shelf Primer) to shelf and mold
    · Cut Shelf Paper to fit shelf & one to drape over mold later
    · Place Kiln Shelf Supports, Shelf and Shelf Paper into Kiln

Step 2 - Position Glass:  Place Clear circle over mold and using a marker draw the opening so you know where to position your glass dolphins. You want them to display evenly around the dish opening on the rolled edge but not to close to the outer edge. 

If only using 1 layer of glass then cut a piece of paper to fit inside the mold rectangle slumped area.  Position the paper pattern onto the glass so you know where to position you glass dolphins. 

Note what direction you want the Dolphinsto face and then trace your dolphins onto the back of the Dicro Slide
tm.  Cut out all three dolphins. Soak one a time in water for 20 seconds and slide onto surface of a precut glass Dolphin, repeat until all 3 are covered.

Place each Dolphin onto the clear glass, Dicro Slide tm facing up, around the paper patter and use Glastac Adhesive to hold them in place.  Allow to dry 20 minutes before moving.

Special Note:  If you do not want the Dolphins to be Fully fused then attach them to the surface of the glass after you have completed the full fuse (below) and before you run the Slump Cycle then they will have more dimension.

Paint a curve like a wave where desired on the clear glass. Use a tooth pick or chop stick and draw lines thru the partially dried paint if you do not want it to be a solid line.  Wipe off the paint build up on the end of the tool in-between creating wave lines. Let dry about 10 minutes and then blow off the surface so it is free of blue specs.

Place the prepare Clear glass on top of the White glass circle.

Optional Hanger:  If you want to fuse in a wire hanger, then on the top backside of the base glass position your wire loop using a small piece of fiber paper between the wire and the base.  (The wire will face the mold.)  Glue a piece of white glass noodle over the tips of the exposed wire and to the back of the glass back.  Then as the glass noodle melts it will bind to the white glass base with the wire sandwiched between it and the fiber paper will keep the loop from binding to the rest of the glass so later you can bend it and use as a hanger.

Step 3  - Place into Kiln: Using Fingers around outer edges of the fusible glass project or better yet wear latex gloves, pick up and place the project on the kiln shelf paper/shelf.   Leave a minimum of 1/2" (13 mm) space between each project to ensure they do not touch and fuse together.

MEDIUM PROJECTS  ·  FULL FUSE  ·  2 LAYERS

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   12°F/ 7°C 1,000°F / 538°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,400°F / 776°C 10+ or 10- Min.  Observe
Flash/Cool Highest Speed 1,100°F / 593°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 30 min. Hold Fire
Decrease/Temp   3°F/ 2°C 750°F / 400°C 1 min. DO NOT LOOK
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

Step 4 - Prepare Fused Project:  If possible, leave the kiln sit unopened until the next day so your project has had plenty of time to anneal back to room temperature  and it is ready to use. Use abrasives on any rough edges you need to smooth.   
Step 5 - Slump Glass: Place the glass, centered onto the mold. Slump per chart.  

MEDIUM PROJECTS  ·  FULL SLUMP  ·  2 LAYERS

Process Temp/Min Desired Temp Soak Temp Action
Increase/Temp   12°F/ 7°C 1,000°F / 538°C 1 Min. Remove Vent
Increase/Temp   Full Speed 1,310°F / 715°C 20 Min.  Observe
Flash/Cool Highest Speed 1,100°F / 593°C 0 Min. Open & Close Lid
Hold/Temp   5°F/ 3°C 955°F / 513°C 30 min. Hold Fire
Decrease/Temp   3°F/ 2°C 750°F / 400°C 1 min. DO NOT LOOK
Cool/Temp   Do Nothing 100°F / 38°C N/A DO NOT LOOK

Note: If you do not get a full slump, you can ramp up another 5 degrees (never more than 20 degrees more) and never hold more than 20 minutes at any temperature.

Click here for Tips & Tricks for Cone equivalency to Glass Firing temperatures

Note: If the glass did not fully slump into the mold, you will need to adjust your slump temperature up for future projects. If you can tell it has not fully slumped before it has cooled below 1,000 degrees you can ramp back up to your temperature 5 degrees more than you initial firing and hold for 10 minutes then allow the glass to anneal back to normal schedule, slower is best.  
Step 6 - Picture Frame: If using as a picture frame use your paper pattern and trace on to you the picture and thin piece of cardboard, cut and slide into frame. 

GlassArtPatterns.com, A Sanborn Corporation
PO Box 86747
Madeira Beach, FL 33738

Phone: 727-397-3073 Fax: 866-814-0525

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